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FMC-01 Silicon molybdenum bar Automated Electric Fusion Machine

The FMC-01 Silicon molybdenum bar - Automated Electric Fusion Machine is developed by RUISHENBAO analytical (shanghai) Co., Ltd to prepare glass disks (beads) for X-ray fluorescence (XRF), which is the fully automatic multi-sample fusion machine. The bead fusion method is a technique used to prepare inorganic samples, with a view to analyze them by XRF. This method can eliminate the granularity, mineral and segregation effects of the samples, and can reduce the absorption and enhancement effects between the elements in the sample, and hence evidently increase the precision and accuracy of the XRF analysis It is widely used in steel, metallurgy, chemical industry, geological cement and other industries. The FMC-01 fusion combines exceptional fusion accuracy with all the advantages of electric power, speed, simplicity for experienced and novice user. It adopts a divided structure (Furnace + Power supply box and controller). This fusion allows you to run up to 4 samples (maximum 6 samples if required by user) at the same time, which can produce homogenous, high quality and reproducible glass bead by automatic computer process control. Touch-screen programmable controls for fusion process like flexible setting of melting temperature, melting and cooling time, crucible rocking movement for homogenization of the melt, and flexible setting of melt pouring facilitated by vibration. The maximum heating temperature can be up to 1800℃, which is suitable for different sample materials, The sample prepared is uniform and of good quality, which can meet the requirements of customers in different industries for XRF analysis and sample preparation. Advantage


  • The application of advanced design concept, the use of heating furnace body and control parts of the split desktop structure design, the overall combination of rational layout, small volume, beautiful and generous structure shape.
  • High quality Si-Mo rod heating element is selected, the maximum heating temperature can reach 1800, oxidation resistance, corrosion resistance, long life.
  • The indoor lining of heating furnace is made of high quality refractory insulation materials to ensure the efficient utilization of electric heating and temperature stability of the heating chamber.
  • Thermocouple real-time temperature measurement, PID constant temperature adjustment, PLC intelligent control, to ensure the sample preparation process of accurate control, the maked sample quality is superior
  • The whole sample preparation process is carried out automatically by PLC, include automatic sample deliver, automated crucible rocking, automatic melt pouring, and automatic sampling.

Security
■ Application area

Iron and steel metallurgy chemical engineering geology cement ceramics refractory industry,Used for XRF analysis of samples of ore, rock, soil, refractory, metallurgical raw materials, etc.

■ Technical parameter

Modle

FMC-01

Temperature

Room temperature-1800

Heating rate

Max. 35/min during fusion process

Heating unit

Silicon molybdenum bar

Accuracy of control temperature

±0.1℃ (Temperature monitored by thermocouple)

Rated power and current

10kW,63A

power

Single-phase 220V50/60Hz,protective earthing 

Swing Angle of crucible frame

Max. ±40°(6 classes

Crucible rocking speed

Max. 60c/min6 classes

Forming method

Automatic melt pouring,The cooling air flow can be adjusted

Control system

Integrated operation and display panel: LCD touch screen, PLC controller, PID thermostatic control

Processes of fusion cycle

Warm up → Oxidation Fusion 1Fusion 2

tanding time before melt pouring

Adjustable

tanding time after melt pouring

Adjustable

Time of melt pouring facilitated by vibration

Adjustable

Fusion mode

Automatic sample deliver → Automated crucible rocking → Automatic melt pouring → Automatic sampling

Sample position

Multi-sample: 4 positions (maximum 6 samples if required by user)

Sample melting speed

4 samples per 12~18minIt depends on the complexity of the sample

Safety protection

Over-heat, broken thermocouple, broken silicon carbide rod, and automatic movement limit protection

Crucible and casting dish

Platinum gold cruciblePt/Au: 95/5,Need to be customized separately

Net weight

150kgmaster +controller

Size L×W×H mm

Master680×650×560

controller630×260×420



PREV : Fully Automated Electric Fusion Machine:FSC-01NEXT : Gas Fusion Machine FGC-00
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